Wound closure and drainage system

ABSTRACT

A vacuum system for draining an open wound from liquids exuded therefrom, comprising an enclosure sealable to the wound circumference, a vacuum pump including a disposable pump unit detachably attachable to a non-disposable drive unit, and a waste container for collection of drained liquids. The enclosure has an outlet connected by means of a tube to an inlet of the pump unit and the waste container is connected to an outlet of the pump unit, such that when the vacuum pump is operated the drained liquids flow through the vacuum pump. The enclosure has one or more bleeding holes provided therethrough or adjacent to its outlet so that ambient air may enter the tube and flow together with the drained liquids. The enclosure and the waste container are disposable so that the drained liquids contact only disposable elements and may be disposed of together with all disposable elements

FIELD OF THE INVENTION

This invention relates generally to wound healing, and more specifically to healing of wounds by negative pressure drainage.

BACKGROUND OF THE INVENTION

Negative pressure applied to a wound enhances drainage of fluids or exudate from the wound and promotes tissue growth and wound healing. This method of healing (known as “cupping”) was exercised since the times of ancient Greek physicians until the 19th century.

WO 96/05873 describes a therapeutic apparatus for stimulating healing of wounds. The apparatus comprises a porous foamed pad which is sealed on the wound and connected by a tube to an inlet of a canister. A vacuum pump is connected to an outlet of the canister. A bacterial filter positioned over the outlet of the canister protects the vacuum pump from contamination by wound drainage fluids sucked into the canister. The pump, the canister and control circuitry are disposed in a case.

WO 97/18007 discloses a portable wound treatment apparatus using a similar arrangement of a porous pad, canister and vacuum pump. The canister and the pump are in one housing which accommodates also the control circuitry and is wearable on a harness or a belt.

U.S. Pat. No. 6,648,862 describes a portable vacuum desiccator using a similar arrangement as above, the canister being formed as a cartridge containing a trapping agent (desiccator). The vacuum pump and the canister may be integrated and detachable from the pump motor and circuitry.

Current negative pressure wound drainage systems such as the ones described above suffer from the following deficiencies:

-   -   Since the negative pressure applied to the wound area is created         by pump suction, the flow into the pump is likely to contaminate         the pump, or conversely, to require costly and complex methods         of isolating the pump from the wound exudate such as         antibacterial filters.     -   The wound exudate is collected in a rigid canister, which must         be large enough to prevent it from over-flowing, and thus it is         bulky and an inconvenient burden for ambulatory patients, who         carry a portable system with them.     -   Conventional wound drainage systems utilize an air tight seal of         the wound, which is helpful in obtaining and maintaining         negative pressure, but requires a pressure relief or bleed valve         to produce the pressure cycling desirable to obtain accelerated         wound closure, as described in WO 96/05873.     -   A sealed wound dressing or enclosure, when under negative         pressure, will promote migration of the exudate toward the         negative pressure source, through the connecting tube, which may         occlude, should the exudate coagulate.     -   The need to monitor and control the negative pressure level in         conventional systems requires the use of a vacuum transducer,         gage or relief valve, which must be connected to the suction         tube, which is subject to contamination. Cleaning, disinfecting         or isolating the negative pressure monitoring or controlling         device are complex, costly and un-reliable.

SUMMARY OF THE INVENTION

It is the purpose of this invention to alleviate all the above listed deficiencies, by providing a wound drainage enclosure and vacuum system, which are impervious to contamination and easy to use.

In accordance with a first aspect of the present invention, there is provided an enclosure for draining an open wound from liquids exuded therefrom. The enclosure is attachable to the wound circumference so as to define a confined volume, and has an outlet, for example formed as a nipple, connectable by means of a tube to an inlet of a vacuum pump so that negative pressure may be created in said confined volume. One or more bleeding holes are provided in the enclosure or adjacent to its outlet such that ambient air can enter the tube and flow together with the exuded liquids when negative pressure is present. Ambient pressure may be restored in the confined volume when the vacuum pump is not operating.

The bleeding hole in the enclosure may be a calibrated orifice or other flow restrictors providing for controlled flow of ambient air into the enclosure or into its outlet. For instance, a hole plugged with open cell foam or an open pore sintered metal plug, which restrict the flow, but are not susceptible to plugging as is a small orifice.

The bleeding hole renders the wound closure vented or non-airtight, as distinguishable from conventional wound closures. The flow of air from the bleeding hole in the wound closure, in response to the negative pressure created by the vacuum pump, facilitates the removal of exudate, which might otherwise coagulate, dry-up and occlude the tubing.

According to another aspect of the present invention, there is provided a method for draining an open wound from liquids exuded therefrom. The method includes:

-   -   providing an enclosure and sealing it to the wound circumference         so as to define a confined volume,     -   connecting the confined volume to a vacuum pump,     -   connecting a waste container for collection of drained liquids         to the vacuum pump, and     -   operating said vacuum pump to draw the exuded liquids from the         wound.

The method is characterized in that the confined volume is connected to an inlet of the vacuum pump and the waste container is connected to an outlet of the vacuum pump such that the drained liquids flow through said vacuum pump.

The method may include employment of an enclosure with bleeding orifices so that ambient air is allowed to enter the tube and flow together with the drained exuded liquids.

Preferably, gases are separated and released from the drained exuded liquids.

According to a further aspect of the present invention, there is provided a vacuum system for practicing the above method. The vacuum system may use a totally disposable vacuum pump, together with a waste collection bag, as disclosed in WO03016719. The vacuum pump is a two-chambered diaphragm pump adapted for pumping gases and liquids and/or any combination thereof. The vacuum pump is capable of pumping air and fluid which enter its inlet port, to a waste bag attached to its outlet port. The waste bag is vented to the atmosphere, such that it collects only the fluids which enter it.

The vacuum system may be adapted to be carried by an ambulatory patient.

According with a next aspect of the present invention, there is provided a disposable assembly for draining an open wound from liquids exuded therefrom. The assembly comprises an enclosure attachable to the wound circumference so as to define a confined volume, a vacuum pump unit connected to the enclosure so that negative pressure may be created in the confined volume, and a waste container connected to the vacuum pump unit. The vacuum pump unit has means for detachably attaching to a drive unit for operating the pump unit. The enclosure is connected to an inlet of the vacuum pump unit and the waste container is connected to an outlet of the vacuum pump unit, such that when the vacuum pump unit is operated the drained liquids flow therethrough.

Preferably, the pump unit and the drive unit are adapted for attaching and detaching by simple hand manipulations.

The enclosure may have bleeding holes as described above.

The vacuum pump unit is preferably a two-chambered diaphragm pump adapted for pumping gases and liquids and/or any combination thereof.

The waste container may contain a porous media adapted to soak up the drained liquids and may be in the form of a collapsible or foldable bag.

The drained liquids and air contact only the parts of the disposable assembly. The drained exuded liquids may then be disposed of together with the disposable assembly. More specifically, the pump unit is disposed of after use, together with the tubing connected to it, as well as the waste bag connected, with its content, and with the wound closure which may be connected to the pump unit via the tube.

In accordance with yet another aspect of the present invention, there is provided a vacuum system as described above where the vacuum pump has a drive unit and a control block adapted to power the drive unit so that a predetermined level of negative pressure is maintained in the confined volume. The control block has a sensor for sensing working parameters of the drive unit and means for deriving the level of negative pressure in the confined volume from these working parameters, in order to maintain said predetermined level. The sensor has no fluid connection with the confined volume.

For example, the drive unit may comprise a direct current electric motor and the sensor may sense the electric current driving the motor. The same function of negative pressure control may be accomplished by an adjustable torque limiting clutch, placed between the motor output shaft and the pump.

The control block may be provided with alarm means to warn the user if the predetermined level of negative pressure is not maintained.

If the vacuum pump comprises a disposable pump unit and the drive unit is detachably attachable to the pump unit, the control block with monitoring means is preferably associated with the drive unit which is non-disposable.

Thus, indirect means are provided for controlling or monitoring the level of negative pressure applied to the wound, without making any direct connection to a vacuum sensor, transducer or gage to any portion of the system, which has the negative pressure applied to it. The indirect negative pressure monitoring and control result from the need to dispose of any portion of the system, which may come in contact with the pumped media, which is likely to be contaminated or infectious. Accordingly, all the disposable components in the system may be relatively low in cost, to promote discarding them after use. Pressure transducers, vacuum gages or sensors, are relatively costly, and thus not considered disposable.

BRIEF DESCRIPTION OF THE DRAWINGS

In order to understand the invention and to see how it may be applied, a preferred embodiment will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which:

FIG. 1 is a schematic sectional view of the vacuum system of the present invention applied on a wound.

FIG. 2 shows the disposable portion of the system of FIG. 1.

DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS

The present invention provides a system and a method of treating and healing of a body wound, by applying a negative pressure to the wound, over an area sufficient to promote migration of epithelial and subcutaneous tissue toward the wound.

It is appreciated that the detailed description that follows is intended only to illustrate certain preferred embodiments of the present invention. It is in no way intended to limit the scope of the invention, as set out in the claims.

With reference to FIG. 1, in accordance with the present invention, a vacuum system 10 for draining an open wound from liquids exuded therefrom comprises a wound enclosure 12, a vacuum pump 14, and waste collection bag 31. The wound enclosure 12 is connected by a suction tube 16 to an inlet 11 of the vacuum pump. The waste collection bag 31 is connected to an outlet 22 of the vacuum pump. Thereby, when the vacuum pump 14 is operated, the drained liquids flow through the pump into the waste bag 31.

Suction tube 16 is connected to nipple 38 of the enclosure 12 which covers wound area of the body 34 such that suction of air through tube 16 creates negative pressure in the volume above the wound area of the body 34. A bleeding orifice 35 is provided within the enclosure 12, or adjacent to it as a tube orifice 37, allowing ambient air to flow into and through suction tube 16, rendering enclosure 12 non-air tight, or vented. This feature, unlike conventional sealed closures, provides for quick movement of exudate entering suction tube 16, toward the vacuum pump 14, and into the waste bag 31, before it dries up or coagulates and occludes the tube. This feature also provides for introduction of ambient pressure to the wound area of the body 34 whenever the vacuum pump stops pumping, allowing cyclic negative pressure application to the wound, by cycling the vacuum pump on and off alternately.

Instead of the bleeding orifice 35 in the enclosure, other flow restrictors may be used to provide for controlled flow of ambient air into the enclosure or into the outlet. For instance, a hole plugged with open cell foam or an open pore sintered metal plug, which restrict the flow, but are not susceptible to plugging as is a small orifice.

The vacuum pump 14 comprises a pump unit 18 and a drive unit 40 which are detachably attachable to each other, as explained below. The pump unit 18 includes a two-chambered housing 17 and a diaphragm 24 secured to the underside of the two-chambered housing 17 so as to form a working chamber 29.

The two-chambered housing 17 has a first chamber 13 with the inlet 11 and a second chamber 21 with an outlet 22. The suction tube 16 is connected to the inlet 11. Two one-way valves 19 and 20 are present at the bottom of the first chamber 13 and the second chamber 21, respectively. To the bottom of the two-chambered housing 17 there is attached a mounting base 23, used to mount the housing 17 to the drive unit 40 by means of a bayonet lock.

The diaphragm 24 has an integral rod-shaped drive member 25, which is used for engagement with the drive unit 40.

The drive unit 40 includes an electric motor 39, batteries 41 and a control block 50 described below. The shaft of the motor 39 has a crank 27 coupled to a reciprocating rod 26. The rod 26 has a receptacle with a cavity adapted to receive and lock therein the drive member 25.

When the pump unit 18 is attached to the drive unit 40 by means of the bayonet lock in the base 23, the drive member 25 is received in the receptacle cavity of the reciprocating rod 26 and then locked therein.

Upon activation of the motor 39, the crank 27 is rotated and reciprocates the receptacle rod 26, causing the diaphragm 24 to expand and contract the working chamber 29. Thus the pump unit 18 pumps air or liquid that passes through the one-way valves 19 and 20.

Air and liquids enter the two-chambered housing 17 through the inlet 11 and suction tube 16 which is connected to the patient's wound enclosure 12, for the removal of exudate. Liquids and air enter the first chamber 13, which is under negative pressure when diaphragm 24 reciprocates, driving them past one-way valve 20, into the second chamber 21. The air and liquid which are pumped through outlet 22, enter waste bag 31.

The pump's ability to pump air and liquid, unlike conventional pumps, which are efficient in pumping only one type of matter, is enhanced by the flexibility of the diaphragm 24 which allows the diaphragm to yield when encountering heavy loads, such as those present when pumping liquid. This diaphragm flexibility also provides an additional substantial advantage: when the negative pressure in working chamber 29 is high, the diaphragm 24 stretches to allow the reciprocation of the receptacle rod 26 to occur, at minimal burden to the electric motor 39.

The waste bag 31 has a vent 15, through which air and gas are discharged to the atmosphere. Accordingly, waste bag 31 will retain only the waste fluids which are pumped into it. The waste bag may contain a porous media 47 adapted to soak up the drained liquids.

It is important to note that waste bag 31 is made of thin plastic sheet, which allow it to be folded or collapsed when not full, providing the convenience of having minimal bulk and minimal inconvenience to the patient using or carrying it.

The drive unit 40 also includes a control block 50 with control circuits such as cycle control 42, which turns the motor pump on and off alternately, motor voltage and current monitoring and control 43, which controls the negative pressure level produced by the pump unit 18, by controlling the voltage and current which drive motor 39. At any given voltage which drives motor 39, the current draw of the motor is directly related to the negative pressure generated by the pump 18. Accordingly, monitoring of the current which the motor 39 draws allows for indirect monitoring of the negative pressure attained by pump 18. The ability to monitor the negative pressure developed by pump 18, indirectly, precludes the need of making an infectious negative pressure line connection to a pressure transducer or vacuum gage.

For example, if the motor 39 is a direct current electric motor, a sensor may sense the electric current driving the motor. Since the direct current motor output torque is directly related to the current driving the motor, and since the motor output torque is directly related to the negative pressure the pump 18 produces, monitoring the motor current or controlling it, provide for monitoring and controlling the negative pressure produced by the vacuum pump. Motor current monitoring is only one of the available methods of indirect negative pressure monitoring and controlling. The same function of negative pressure control may be accomplished by an adjustable torque limiting clutch placed between the motor output shaft and the crank 27.

The control block 50 also has a negative pressure comparator 44, which compares the desired set negative pressure level obtained by pump 18, and the actual monitored negative pressure level as obtained indirectly from motor voltage and current monitoring and control 43. Comparator 44 will activate audible alarm 45, whenever pump 18 fails to reach the desired pre-set negative pressure level.

FIG. 2 shows the disposable portion of the system as an assembly 60, which includes the pump unit 18, the waste bag 31, the connecting tube 16 and the wound enclosure 12, all separated from the drive unit and from the wound area of the body 34. The assembly 60 may be disposed of in its totality after use, and replaced by a new assembly, thus keeping the costly drive unit 40 free from any contamination. It would be obvious to those skilled in the art, that the present invention alleviates the need for cleaning or disinfecting any portion of drive unit 40 after use, or providing protective means, such as filters, to keep contaminants from reaching the costly drive 40. 

1. A vacuum system for draining an open wound from liquids exuded therefrom, comprising an enclosure sealable to the wound circumference so as to define a confined volume, a vacuum pump in fluid communication with said confined volume, and a waste container for collection of drained liquids in fluid communication with said vacuum pump, wherein said confined volume is connected to an inlet of said vacuum pump and said waste container is connected to an outlet of said vacuum pump, such that when said vacuum pump is operated the drained liquids flow through said vacuum pump.
 2. The vacuum system of claim 1, wherein said enclosure has an outlet connected by means of a tube to said inlet of the vacuum pump, and one or more bleeding holes are provided through said enclosure or adjacent to its outlet so that ambient air may enter said tube and flow together with the drained liquids.
 3. The vacuum system of claim 1, wherein said vacuum pump includes a disposable pump unit detachably attachable to a non-disposable drive unit, said enclosure and said waste container being disposable so that the drained liquids, as well as air coming in contact with them, contact only the disposable elements and said drained liquids may be disposed of together with said disposable elements.
 4. The vacuum system of claim 3, wherein said pump unit and said drive unit are adapted for attaching and detaching by simple hand manipulations.
 5. The vacuum system of claim 1, wherein said vacuum pump includes a drive unit and a control block adapted to power said drive unit so that a predetermined level of negative pressure is maintained in said confined volume, wherein said control block has a sensor for sensing working parameters of said drive unit and means for deriving the level of negative pressure in said confined volume from said working parameters, in order to maintain said predetermined level, said sensor having no fluid communication with said confined volume.
 6. The vacuum system of claim 5, wherein said drive unit comprises an electric motor and said working parameters include the electric current and/or voltage of said motor.
 7. The vacuum system of claim 1, wherein said waste container is vented so as to release gases mixed with said drained liquids.
 8. The vacuum system of claim 1, wherein said waste container is a collapsible bag.
 9. The vacuum system of claim 1, wherein said vacuum pump is a two-chambered diaphragm pump adapted for pumping gases and liquids and/or any combination thereof.
 10. The vacuum system of claim 1, adapted to be worn by an ambulatory patient.
 11. An enclosure for draining an open wound from liquids exuded therefrom, the enclosure being attachable to the wound circumference so as to define a confined volume, and having an outlet connectable by means of a tube to an inlet of a vacuum pump so that negative pressure may be created in said volume, wherein one or more bleeding holes are provided in the enclosure or adjacent to its outlet such that ambient air can enter said tube and flow together with the exuded liquids under the action of the negative pressure, and the ambient pressure may be restored in said confined volume when said vacuum pump is not operating.
 12. The enclosure of claim 11, having a nipple for connecting to said tube.
 13. The enclosure of claim 11, wherein a plurality of bleeding holes is provided in the form of a porous body mounted in said enclosure.
 14. The enclosure of claim 11, completed with a tube connected to said outlet, for connection to said vacuum pump inlet, wherein said one or more bleeding holes are provided in the tube, adjacent to said outlet.
 15. A method for draining an open wound from liquids exuded therefrom, including: providing an enclosure and sealing it to the wound circumference so as to define a confined volume, connecting said confined volume to a vacuum pump, connecting a waste container for collection of drained liquids to said vacuum pump, operating said vacuum pump to drain the exuded liquids, wherein said confined volume is connected to an inlet of said vacuum pump and said waste container is connected to an outlet of said vacuum pump such that the drained liquids and air flow through said vacuum pump.
 16. The method of claim 15, wherein said enclosure has an outlet connected by means of a tube to said inlet of the vacuum pump, and ambient air is allowed to enter into said tube via one or more bleeding holes provided through said enclosure or adjacent to its outlet so that said air flows together with the drained exuded liquids.
 17. The method of claim 15, comprising separating and releasing of gases from the drained exuded liquids.
 18. The method of claim 17, wherein said gases are released through a vent in the waste container.
 19. The method of claim 15, wherein said vacuum pump is a two-chambered diaphragm pump adapted for pumping gases and liquids and/or any combination thereof.
 20. The method of claim 15, wherein said enclosure, said waste container, and at least a part of said vacuum pump which contacts said drained liquids, are disposable, and the method comprises disposing of the disposable elements together with the drained exuded liquids.
 21. The method of claim 20, wherein the disposable part of said vacuum pump is a pump unit detachably attachable to a non-disposable drive unit, the method including attaching the pump unit to the drive unit before draining, and detaching the pump unit before said disposing.
 22. The method of claim 21, wherein said attaching and detaching include only simple hand manipulations.
 23. The method of claim 15, applied to a wound of an ambulatory patient.
 24. A disposable assembly for draining an open wound from liquids exuded therefrom, the assembly comprising an enclosure attachable to the wound circumference so as to define a confined volume, a vacuum pump unit connected to said enclosure so that negative pressure may be created in said volume, said vacuum pump unit having means for detachably attaching to a drive unit for operating the pump unit, and a waste container connected to said vacuum pump unit; wherein said enclosure is connected to an inlet of said vacuum pump unit and said waste container is connected to an outlet of said vacuum pump unit, such that when said vacuum pump unit is operated the drained liquids flow therethrough.
 25. The disposable assembly of claim 24, wherein said enclosure has an outlet connected by means of a tube to said inlet of the vacuum pump unit, and one or more bleeding holes are provided through said enclosure or adjacent to its outlet so that ambient air may flow through said tube together with the drained exuded liquids.
 26. The disposable assembly of claim 24, wherein said vacuum pump unit is a two-chambered diaphragm pump adapted for pumping gases and liquids and/or any combination thereof.
 27. The disposable assembly of claim 24, wherein said waste container contains a porous media adapted to soak up said drained liquids.
 28. The disposable assembly of claim 24, wherein said waste container is a collapsible bag.
 29. A vacuum system for draining an open wound from liquids exuded therefrom, comprising an enclosure sealable to the wound circumference so as to define a confined volume, a vacuum pump in fluid communication with said confined volume, said vacuum pump having a drive unit, and a control block adapted to power said drive unit so that a predetermined level of negative pressure is maintained in said confined volume, wherein said control block has a sensor for sensing working parameters of said drive unit and means for deriving the level of negative pressure in said confined volume from said working parameters, in order to maintain said predetermined level, said sensor having no fluid communication with said confined volume.
 30. The vacuum system of claim 29, wherein said drive unit comprises an electric motor and said working parameters include the electric current and/or voltage of said motor.
 31. The vacuum system of claim 29, wherein said control block has alarm means to warn the user if said predetermined level of negative pressure is not maintained.
 32. The vacuum system of claim 29, further comprising a waste container for collection of drained liquids, where said confined volume is in fluid communication with an inlet of said vacuum pump, and said waste container is in fluid communication with an outlet of said vacuum pump such that when said vacuum pump is operated the drained liquids flow therethrough.
 33. The vacuum system of claim 29, wherein said vacuum pump comprises a disposable pump unit including said inlet and said outlet, and said pump unit is detachably attachable to said drive unit, said control block with said sensor being associated with the drive unit, and wherein said enclosure and said waste container are disposable, so that said exuded liquids may contact only the disposable elements of the vacuum system and may be disposed of together with said disposable elements after detaching said drive unit. 